Product Description
Factory Manufacture Customized Die Roller
Molding of Soft Capsules: Softgel Roll Dies usually consist of a pair of cylindrical molds that rotate relative to each other. The surface of the molds has numerous cavities of different sizes and shapes. During the production process of soft capsules, it can press the gelatin solution into soft capsules of specific shapes and sizes, precisely controlling the shape and size of the capsules to ensure the consistency and quality of the products.
Encapsulation of Fillers: When making soft capsules, Softgel Roll Dies will combine the gelatin with fillers (such as liquid medicines, oily liquids, or other soft materials) to form sealed soft capsules. Through the extrusion and sealing effects of the molds, the soft capsules have good sealing performance, preventing the leakage of the contents, and at the same time ensuring the appearance quality and integrity of the soft capsules.
Improving Production Efficiency and Quality: High-quality Softgel Roll Dies have high precision, high rigidity, and good chamfers, which can ensure that the seams of the soft capsules are seamless and firm, reducing leakage and the reject rate. In addition, advanced technology and optimized cavity layout design can improve the utilization rate of the molds, reduce waste, and help improve the overall production efficiency and product quality.
Adapting to Different Product Requirements: Different types of Softgel Roll Dies, such as single-lip, double-lip, and triple-lip rolling dies, can be selected according to different production requirements. Single-lip rolling dies are often used for oily soft capsules such as fish oil and vitamin E; double-lip rolling dies have a better sealing effect for paste-like and suspension-like fillers; triple-lip rolling dies are more suitable for vegetable soft capsules, especially those made of starch powder and cassava soft capsules. In addition, molds with different shapes, sizes, and cavity layouts can also be customized according to the special requirements of customers to meet the production needs of various soft capsules for pharmaceuticals, health products, cosmetics, etc.
Jiangsu's KINGBEN Machinery Co., Ltd. is located in Dingyan Industrial Park, High-tech-Zone, Yancheng City, Jiangsu Province, china. It is a professional pharmaceutical equipment factory that integrates design, research and development, technical consulting, production, engineering installation, operation training, and after-sales service.
My product is used in various industrial fields such as biopharmaceuticals, lithium batteries, fine chemicals, cosmetics, powder metallurgy, food and beverage, new energy, and new materials. Various non-standard automation specialized equipment can be customized according to your needs.
For more than 20 years, my company has adhered to its unique technological advantages and upheld the principle of "quality first, unlimited innovation". My company has continuously launched high-quality products with "high standards" and has multiple innovative technologies in the field of softgel capsule production line, serving customers in over 30 countries and regions.
Main Manufacturing Process of die roll:
1)Forging and lathe:Extremely precise forging and CNC lathe processing ensure the quality of materials and die roll size accuracy, smoothing surface.
2)Die hole processing:Advanced special high-speed deep-hole drilling machine and drilling software are used for die roll hole processing. Die roll hole position accuracy is high, die roll hole smoothness is high, ensuring softgel output and quality;Guarantee the quality and service life of the die roll.
3) Horn hole Processing:High Precision CNC Machining Center. Precision, high precision processing, fast and convenient, high consistency of die roll horn mouth, good smoothness. The feed is discharged smoothly, the softgel length is uniform, and the power consumption is reduced.
4)Vacuum quenching, die roll deformation is small, no oxide layer, maximized the hole cleanliness, uniform hardness, high consistency, stable performance.
1. We specialize in the production design and manufacture of production lines such as Softgel Capsule Production Line,Pharmaceutical Purified Water Treatment Line
2. We have been a factory for more 30 years and own 10000 square meters of space for production
3. Functional and cost-effective recommendations
4. Comprehensive production tracking system
5. Strict quality control system
6. Professional international shipping and customs clearance services
7. Lifetime after-sales service
8. Other service
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